Improving conductivity and reliability: The power of cold forming in electrical connectors
Cold forming, driven by innovations and demand from the automotive, aerospace and electron...
Medical components to plasma nozzles, we have a precision engineered solution.
At Dawson Shanahan we specialise in copper machining and cold forming of high quality customer designed copper components, from a single prototype to hundreds of thousands of parts.
Our engineers work with copper alloys of all types on a daily basis. We understand how to manufacture parts that meet the demanding needs of customers with applications as varied as electric vehicles and power distribution, laser cutting and aerospace.
With both CNC machining and cold forming operations in house, we’re able to provide a full value engineering service, from part design and optimisation for manufacture, through to material selection, production and finishing; we can also offer assembly, packing and lineside or JIT delivery options worldwide.
Our cold forming capability is ideal for the manufacture of high volume parts, as it dramatically reduces the copper used, while producing parts at high speed with exceptional interior finishes, complex internal geometries and high mechanical strength.
We regularly cold form and machines parts from a full range of copper alloys. These include Zirconium Copper (CuZr), Tellurium Copper (CuTe) and Copper Chromium Zirconium (CuCrZr). Additionally, we have considerable experience working with pure copper, especially Oxygen Free High Conductivity Copper (OFHC). Although this is one of the most difficult materials to engineer, we have over 30 years of experience of copper machining and have developed unique and innovative techniques to ensure the highest quality OFHC parts at the lowest cost.
Our copper machining and cold forming services are backed by our Advanced Product Quality Planning, quality control and use of techniques such as FMEA systems, while Control Plans ensure manufacture is to a zero defects basis. Full material traceability is carried out on all production batches.
Click the button to request a quotation from us for any of our services.
Cold forming, driven by innovations and demand from the automotive, aerospace and electron...
Cold forming, driven by innovations and demand from the automotive, aerospace and electron...
Cold forming, driven by innovations and demand from the automotive, aerospace and electron...
Cold forming, driven by innovations and demand from the automotive, aerospace and electron...
Discover the benefits and limitations of cold forming manufacturing, a metalworking proces...
We’re excited to announce that Dawson Shanahan has joined the Luvata Group as part of th...
A beginner's guide to the essentials of cold forming technology....
As millions of electric vehicles hit the roads in the next decade, the need for fast-charg...
Our team, made up of nearly 100 people, help to represent our values of quality and precis...
Our team, made up of nearly 100 people, help to represent our values of quality and precis...
Our team, made up of nearly 100 people, help to represent our values of quality and precis...
Our team, made up of nearly 100 people, help to represent our values of quality and precis...
Our team, made up of nearly 100 people, help to represent our values of quality and precis...
Our team, made up of nearly 100 people, help to represent our values of quality and precis...
Our team, made up of nearly 100 people, help to represent our values of quality and precis...
Our team, made up of nearly 100 people, help to represent our values of quality and precis...
Our team, made up of nearly 100 people, help to represent our values of quality and precis...
As millions of electric vehicles hit the roads in the next decade, the need for fast-charg...
Our team, made up of nearly 100 people, help to represent our values of quality and precis...
As millions of electric vehicles hit the roads in the next decade, the need for fast-charg...
As millions of electric vehicles hit the roads in the next decade, the need for fast-charg...
As millions of electric vehicles hit the roads in the next decade, the need for fast-charg...
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September is always an eventful month here in Welshpool and this year is no exception – ...
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For a car predicted to be the fastest in history, the development of the supersonic Bloodh...
For a car predicted to be the fastest in history, the development of the supersonic Bloodh...
For a car predicted to be the fastest in history, the development of the supersonic Bloodh...
Dawson Shanahan welcomed as a member by the Society of Motor Manufacturers and Traders. Le...
For a car predicted to be the fastest in history, the development of the supersonic Bloodh...
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Dawson Shanahan is recruiting new apprentices as it expands its popular engineering appren...
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